Recent Projects
& Success Stories

Shuttle Kiln

• Location: Indonesia
• Industry / Segment: Sanitaryware
• Currently testing at our facilities
• Operational Temperature: 1,205°C (2,200°F)

Water Quench System

• Location: USA
• Industry / Segment: Aluminum Heat Treatment
• Currently delivering to customer

Roller Hearth

• Location: Mexico
• Application: Heat treatment (normalizing)
• Industry / Segment: Steel Heat Treatment
• Currently operating at customer’s facilities
• Operational Temperature: 1,000°C (1,830°F)

6 RECIRCULATION OVENS

• Location: Mexico
• Industry / Segment: Refractories
• Currently the equipment is being installed in customer’s facilities
• Normal Curing Temperature: 320°C (608°F)
• Gas Fired Combustion System

HIGH TEMPERATURE ELEVATOR KILN

• Location: USA
• Industry / Segment: Technical Ceramics
• Currently finishing installation and testing at customer's facilities
• Operational Temperature: 1,621°C (2,950°F)
• High velocity nozzle mix burners providing excellent
  turbulence and heat transfer promoting excellent
  temperature distribution and uniformity throughout
  the product

2 BOX FURNACES FOR FORGED PARTS

• Location: Mexico
• Industry / Segment: Aerospace
• Currently starting production on August, 2019
• Operational Temperature: 800°C - 1,200°C (1,472°F – 2,192°F)
• Process: Forging for aerospace rings and ingots
• ‘High-low’ pulse firing system

CONTINUOUS DRYER

• Location: Mexico
• Industry / Segment: Automotive
• Currently operating; started production on July, 2019
• Operational Temperature: 90°C - 200°C (195°F–390°F)

COMBUSTION CHAMBER

• Location: Mexico
• Industry / Segment: Mining
• Currently equipment is being delivered to customer
• Operational Temperature: 1,600°C (2,910°F)

TWO CRUCIBLES

• Location: Mexico
• Industry / Segment: Ceramic Colors & Pigments
• Currently equipment is operating
• OperationalTemperature: 1,200°C (2,190°F)

BOX FURNACE

• Location: USA
• Industry / Segment: Alloy steel Forging
• Currently the equipment is being installed in customer’s facilities
• Operational Temperature: 871ºC – 1,260 ºC (1,600 ºF – 2,300 ºF)
• Process: Heating before radial forging
• Equipped with 3 pairs of Regenerative burners

TWO TIP-UP FURNACES

• Location: Mexico
• Industry / Segment: Forging
• Currently finishing installation and testing at customer's facilities
• Operational Temperature: 600 ºC – 1,160 ºC (1,110 ºF – 2,120 ºF)
• Processes: Heat treatment of power generation steel forged products
• Equipped with Pulse firing with variable excess air

AUSTENITIZING QUENCHING AND TEMPERING HEAT TREAT LINE

• Location: USA
• Application: Austenitizing quenching and tempering heat treat line
• Austenitizing: 910°C (1,675°F)
• Tempering: 300°C - 700°C (572°F – 1,290°F)
• Full automated line includes one pusher type austenitizing furnace, one water quench tank + automatic elevator system; one pusher type tempering furnace and multiple roller conveyors between those equipment

ELECTRODES DRYER

• Location: Guatemala
• Pre-drying and drying of electrodes
• Currently operating; started production on June, 2019
• 2 combustion chambers, each with their gas train. Cooling system also included at the end

 

 

 

 

 

 

 

Fabrication And Installation Of 20 PyrolYsis Furnaces

• Location: USA
• Equipment installation started on December, 2018 at customer’s facility
• Steel fabrication of 20 furnaces (6.22 ton per furnace = 124.4 ton total)
• Industry / Segment: Recycling Industry

Kiln Relining Of Two Shuttle Kilns
 

• Location: USA
• Industry / Segment: Ceramic Sanitaryware
• Replacement of insulation system with Nutec Bickley’s new Jointless® Fiber System

Heat treatment of aluminum wire
coils

• Location: Canada
• Currently operating; started production on December, 2018
• Operational Temperature: 66ºC– 260°C (150ºF – 500°F)
• Maximum temperature: 550°F (288°C)
• Process: Heat treatment of aluminum wire coils

Solution heat treatment of aluminum wheels

• Location: USA
• Currently operating; started production on January, 2019
• Maximum Temperature: 538ºC – 566°C (1,000ºF – 1,050°F)
• Industry / Segment: Aluminum heat treatment
• Process: Solution heat treatment of aluminum wheels

Die preheating for aluminum forging

• Location: USA
• Currently operating; started production on January, 2019
• Operational Temperature: 288°C (550°F)
• Maximum Temperature: 427°C (800°F)
• Process: Die preheating for aluminum forging

FORGING FOR LARGE STEEL INGOTS

• Location: Canada
• Currently operating; started production on March, 2019
• Operational Temperature: 870ºC – 1,290°C (1,600ºF – 2,350°F)
• Industry / Segment: Forging
• Combustion system: one pair of regenerative burners

HEAT TREATMENT OF STEEL FORGINGS

• Location: Canada
• Currently operating; started production on January, 2019
• Operational Temperature: 600ºC – 960°C (1,110ºF – 1,760°F)
• Industry / Segment: Steel Heat Treatment
• Combustion system: pulse firing with high velocity burners

STRESS RELIEVING FOR STEEL CASTING PARTS

• Location: Mexico
• Installed on March, 2018; currently operating
• Operational Temperature: 450ºC – 950°C (840ºF – 1,750°F)
• Industry / Segment: Steel Heat Treatment
• Combustion system: pulse firing with high velocity burners