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WHAT WE DO
- Industrial Kilns for Ceramics
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Industrial Furnaces
- Car bottom furnaces
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- Aluminum solution heat treating furnace
- Moving hood
- Regenerative burner retrofits
- Quenching systems
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Success Stories & Recent Projects
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Contact Us Contact UsSuccess Stories
Staying At The Cutting Edge Of SANITARYWARE Firing
Nutec Bickley has continued to consolidate its leading position in the arena of ceramic kilns with the successful completion of a prestigious contract for a world-renowned sanitaryware manufacturer with factories across the globe.
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Mining Company
When visiting the customer’s facilities to collect the necessary information, we observed that production downtime and the constant degradation of ceramic fiber due to gas leaks and high temperatures could be eliminated by installing a new combustion chamber.
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Continuous Galvanizing Furnace Lines Manufacturing
Year 2017-2018. Fabrication of 25 modular sections of a continuous galvanizing furnace line. Preheating and Radiant Tubes Heating Sections. The project scope included all steel works, supply and install of insulation material, including inner sheets and mechanical assembly of radiant tubes and all casing accessories.
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PROVEN QUALITY LEADS TO REPEAT BUSINESS
FINKL STEEL –Sorel, formerly Sorel Forge part of the forge group FINKL STEEL along with formers A. Finkl and sons and Composite Forge – has been benefiting over the past three years from the installation of a state-of-the-art, gas-fired car bottom Heat Treating batch furnace designed and manufactured by Nutec Bickley.
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GAS-FIRED BOX FURNACE REPLACED WITH HIGHER CAPACITY AND ENHANCED PERFORMANCE MODEL
A company with over 25 years’ experience in heat treating aluminum – and operating several heat treatment furnaces of various sizes and capacities – asked for our help to improve its process efficiency and use of resources.
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RINGS OF FIRE
Nutec Bickley has recently installed another new rotary furnace at the Bensalem, Philadelphia, USA plant operated by Specialty Ring Products (SRP), the leading provider of high performance quality forgings and machining to the aerospace, defense, energy, industrial and bearing industries. The furnace will be producing steel ingots weighing between 1kg and 23kg (2 lb and 50 lb), used for the manufacture of alloy steel rings.
SEE MORERecent Projects
Installation of austenitizing quenching and tempering heat treat line
This customer operates as a forged products subsystems and systems integration manufacturing company. The company performs forging, welding, heat treating, assembly, machining, and testing services for systems. The client needed to increase their production capacity without affecting the current output.
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Installation of a box furnace for alloy steel heating
The customer produces various stainless steel grades for the aerospace and power generation industry. This US company melts the raw materials to produce ingots and bar material for end users in these industries.
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Heat Treatment Line for Aluminum Parts
In this project we collaborated with a Japanese automotive manufacturer. The client needed an automated heat treatment cell, but had extremely limited space in its facilities. For this reason, it needed a very tall furnace that would occupy the minimum footprint in the factory.
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Customized combustion chamber for launch of new production line
Installation of a combustion chamber to operate safely at 1,200 ° C (2,190 ° F), the client is dedicated to the exploitation, processing and commercialization of minerals.
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3 box furnaces for forged pieces
This company specializes in forging seamless rings, parts and components for engine turbines used in the aerospace industry. It was looking to add new furnaces to expand its operation.
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Continuous dryer in the automotive industry
Installation and integration with an automated material handling system in company dedicated to the manufacture of monoblocs for diesel engines, mainly used in tractor units (rigs).
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2 custom melting pot furnaces for the pigment and colorants industry
Installation of furnaces for crucibles with temperatures of 1,500°C (2,730°F) in our client is involved internationally in processing pigments and colorants for the manufacture of paint and coatings.
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Water quenching for aluminum wheels heat treatment system replacement
Replace an obsolete quench tank for T6 aluminum Heat treatment.
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Remodeling a kiln control system
This company, one of the most renowned sanitaryware manufacturers in the world, wanted to update the control system on one of its older tunnel kilns.
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Installation of 17 high and low temperature ovens and kilns
This project consisted on the design, manufacture and installation of 13 low temperature ovens and two kilns with temperatures ranging from 200°C to 1,650°C (390°F to 3,000°F), as well as retrofits for two kilns, all of this being part of a major redesign at our client’s facility.
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Roller furnace for automotive parts manufacturer
The customer for this contract is a company in the Mexican automotive industry dedicated to the manufacture of forged parts by means of heat treatment (normalizing) for automotive parts and other motor system components, for instance for coaches and truck tractors.
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High performance Shuttle kiln with lighter kiln furniture for Sanitaryware
This contract is further evidence that we are the go-to kiln manufacturer for the world’s ceramic sanitaryware industry. We work extremely closely with our customers, we understand all the important parameters, and our team can be relied upon to come up with state-of-the-art, bespoke solutions.
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TWO CARBELL KILNS FOR FLOW CONTROL REFRACTORIES
This client wanted to increase its production, so it requested three new furnaces of the same size as already existing in its plant, optimized with the latest technology.
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Annealing furnace for steel wire coils
Our client is dedicated to the manufacture of wire, wire rod, nails, electro welded mesh, special platform grilles and other steel materials for construction.
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Dual-function furnace for faster heating and cooling cycles
Our client wanted to increase production but did not have enough space for a conventional furnace. It had very fast cooling and heating times, which considerably lengthened its production cycles.
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Nutec Bickley receives order for high temperature elevator kiln
Our client is dedicated to the manufacture of specialty technical ceramic items. The company began production of these ceramic pieces in order to guarantee the supply of a very complex component made of high alumina.
SEE MOREOther Projects
Curing Oven
- Industry / Segment: Refractories
- Currently installing at customer’s facilities
- Operational Temperature: 680°C (1,250°F)
SHUTTLE KILNS FOR LABORATORY
- Industry / Segment: Ceramic Colors
- Currently operating at customer’s facilities
- Operational Temperature: 1,300°C (2,372ºF)
HIGH TEMPERATURE ELEVATOR KILN
- Industry / Segment: Technical Ceramics
- Currently equipment is operating; started production on October, 2019
- Operational Temperature: 1,621°C (2,950°F)
- High velocity nozzle mix burners providing excellent
turbulence and heat transfer promoting excellent
temperature distribution and uniformity throughout
the product
TWO TIP-UP FURNACES
- Industry / Segment: Forging
- Currently operating; started production on July, 2019
- Operational Temperature: 600 ºC – 1,160 ºC (1,110 ºF – 2,120 ºF)
- Processes: Heat treatment of power generation steel forged products
- Equipped with Pulse firing with variable excess air
ELECTRODES DRYER
- Pre-drying and drying of electrodes
- Currently operating; started production on June, 2019
- 2 combustion chambers, each with their gas train. Cooling system also included at the end
Fabrication And Installation Of 20 PyrolYsis Furnaces
- Equipment installation started on December, 2018 at customer’s facility
- Steel fabrication of 20 furnaces (6.22 ton per furnace = 124.4 ton total)
- Industry / Segment: Recycling Industry
Kiln Relining Of Two Shuttle Kilns
- Industry / Segment: Ceramic Sanitaryware
- Replacement of insulation system with Nutec Bickley’s new Jointless® Fiber System
Heat treatment of aluminum wire
coils
- Currently operating; started production on December, 2018
- Operational Temperature: 66ºC– 260°C (150ºF – 500°F)
- Maximum temperature: 550°F (288°C)
- Process: Heat treatment of aluminum wire coils
Solution heat treatment of aluminum wheels
- Currently operating; started production on January, 2019
- Maximum Temperature: 538ºC – 566°C (1,000ºF – 1,050°F)
- Industry / Segment: Aluminum heat treatment
- Process: Solution heat treatment of aluminum wheels
Die preheating for aluminum forging
- Currently operating; started production on January, 2019
- Operational Temperature: 288°C (550°F)
- Maximum Temperature: 427°C (800°F)
- Process: Die preheating for aluminum forging
FORGING FOR LARGE STEEL INGOTS
- Currently operating; started production on March, 2019
- Operational Temperature: 870ºC – 1,290°C (1,600ºF – 2,350°F)
- Industry / Segment: Forging
- Combustion system: one pair of regenerative burners
HEAT TREATMENT OF STEEL FORGINGS
- Currently operating; started production on January, 2019
- Operational Temperature: 600ºC – 960°C (1,110ºF – 1,760°F)
- Industry / Segment: Steel Heat Treatment
- Combustion system: pulse firing with high velocity burners
