PREASSEMBLY AND TESTING
At our state-of-the-art plant located in Monterrey, Mexico, Nutec Bickley preassembles its high and low temperature furnaces, either completely (intermittent or batch), or in modules or sections (tunnel furnaces/kilns).
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WHAT WE DO
- Industrial Kilns for Ceramics
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Industrial Furnaces
- Car bottom furnaces
- Box furnaces
- Rotary hearth furnaces
- Tip up furnaces
- Roller hearth furnaces
- Walking hearth & beam furnaces
- Chain and mesh belt ovens
- Pusher furnaces
- Drop bottom furnaces
- Aluminum solution heat treating furnace
- Moving hood
- Regenerative burner retrofits
- Quenching systems
- Bell furnaces
- Basketless furnaces
- View All Industrial Furnaces
- Heat Treatment Automated Production Lines
- Industrial Electric Furnaces
- Ovens & Dryers for Low Temperature
- Pyrolysis Furnaces for Paint Stripping
- Afterburners / Thermal Oxidizers
- Hot Air Generators
- Ladle & Tundish Preheaters
- Combustion Systems & Controls
- Fabrication and Installation Services
- Carbon Regeneration Kilns
- Investment Casting Furnaces
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SERVICES
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INDUSTRIES
- ABOUT US
- FACILITIES
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TECHNOLOGY
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R&D & PROCESS
- CONTACT US
- REQUEST FOR A QUOTE
Fabrication and installation services for furnaces and industrial equipment
We offer subcontract work for companies that require the fabrication or installation of heat treatment equipment in Mexico and North America.
Need technical advice? Contact us!
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Benefits of our fabrication and installation services
SIMPLE, QUICK AND EFFECTIVE RESPONSE
Your production line will never need to be stopped during the installation and start-up stages.
KEEP UP TO DATE WITH YOUR PROJECT
During the fabrication stage, we maintain an open dialogue with each of our clients, sharing test information and making ourselves available to our clients to come visit us at our plant in Monterrey, Mexico, in order to follow up and show progress of your project.
TRANSPARENCY
Come to our plant to observe our highly experienced operatives in action, take a look at our modern facilities, review our factory quality assurance procedures, and also see how we optimize all the components of your system prior to shipment of the equipment.
Case histories
End user:
Nucor-JFE Steel Mexico, Guanajuato, México
Buyer – SMS USA LLC
Design – Drever International (SMS Group)
Project overview: Project development took place between 2017-2018. It involved fabrication of 25 modular sections of a continuous galvanizing line. Also, radiant tubes for the preheating and heating sections. The project scope included all steel works, supply and installation of the insulation material, including the internal components and mechanical assembly of the radiant tubes, as well as all the casing accessories.
- Greenfield project
- Supply of NUTEC brand insulation materials.
- Steel housing: weight about 186 metric tons – including ASTM A36 class stainless steel and high temperature resistant components
- Manpower deployed: approximately 60,000 man hours. Around 30,000 for insulation and assembly work.
End user:
Steel Dynamics Inc (formerly Severstal North America), Columbus, Mississippi, USA
Design – Drever International (SMS Group)
Buyer – Drever International
Project overview: Project development took place between 2009-2010. It involved the fabrication of 36 modular sections of a galvanizing furnace line. The project scope included steel work, supply and installation of insulation material and mechanical assembly of radiant tubes. Also, all combustion system ducting related to the air, gas and protective atmosphere system, as well as prewired sections of the furnace, were also included in the project.
- Refractory installation, including brick floors and refractory concrete sections
- Steel housing: about 210 metric tons – including ASTM A36 class and high temperature resistant steel components
- Manpower deployed for insulation, mechanical assembly, and ducting work: approximately 40,000 man hours.
End user:
Prime Wheel Corp, Tijuana facility, Mexico / Major OEM wheel manufacturer
Design – Seco Warwick Corp
Project overview:
This was a contract for the complete fabrication of an on-site installation of two heat treatment furnaces, a line for aluminum wheels, to be installed in Tijuana, Baja California, Mexico. These new lines complete four lines for this customer for whom Nutec Bickley’s Fabrication & Installation Services Division has become a long-term partner for more than six years – fabricating and installing its capital equipment projects. Each treatment line includes a solution heat-treat furnace, water quench system, aging furnace.
Greenfield project – new plant.
- Total length of each TT line: 80 meters (260 feet).
- Steel casing weight per TT line: 133 metric tons – including ASTM A36 and AISI class steel material
- Manpower deployed to fabricate the two lines: approximately 70,000 man hours.
- Manpower deployed for the on-site installation of the two lines: approximately 15,000 man hours.
Procedure to engage our FIS team
1.
Call us and tell us about your need or project
2.
We will identify the type of service you require
3.
We share our project proposal with you
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We assign you a project leader
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Transparent and timely follow-up during execution
We provide subcontract work for companies looking to manufacture heat treatment related equipment.
Download the catalog listing our capabilities and describing recent contracts
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