KILN AND FURNACE REFURBISHMENTS AND RETROFITS

Our upgrade and preventive maintenance services will assist you in keeping your kiln, furnace or oven operating at the same or even better level of performance as when it was originally purchased.

MAKE BIGGER SAVINGS WITH OUR RETROFIT SERVICE

Sometimes the purchase of a completely new system is not the best option in terms of obtaining the greatest return on investment; instead, repairing the existing system can prove more profitable, depending on the circumstances.

Our expert team offers broad experience in the design, manufacture and rebuild of kilns, furnaces and ovens, and so will help you to evaluate whether an upgrade could prove more beneficial than a wholesale change in technology.

We have at our disposal advanced tools and the latest thermal process simulation technology in order to be able to best advise our clients. These tools include:

Ansys Fluent software with which we perform advanced simulations in order to analyze the behavior of heat flows and temperatures within the equipment.
Kiln 10® thermodynamic modeling software for the highly accurate setting and determination of periodic kiln/furnace performance ahead of installation.

Using these advanced tools we are able to advise you on the optimum solution – whether that be a service, a major repair, or a complete change in technology.
Our team brings decades of accumulated experience and our operatives are available to respond and to undertake a brief survey within 24 hours.

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We can update your obsolete heating systems to provide “as new or better” performance for modest capital investment

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We are able to optimize processes, undertake predictive maintenance and modernize your systems to help you achieve significant cost savings while operating to the maximum capacity with our thermal equipment revamping service.

COMBUSTION

We upgrade combustion systems using highly energy-efficient equipment that complies with the relevant environmental standards.
We design and fabricate products for the combustion process using market-leading technology.

Our systems allow for continuous process improvement.
We offer customized solutions appropriate for the different applications found across all kinds of user industries.

AUTOMATION AND CONTROL

We employ only the best available PLCs – such as those supplied by brands like Allen Bradley, Honeywell, Siemens and others.
We offer the most advanced automation and control systems.

We offer automation and control software technology that can remotely monitor production performance, fuel efficiency, temperature, etc.

CALIBRATION AND ADJUSTMENT

We help improve the performance of heat supply systems with our proprietary IMPS® (integrated multizone pulsing system) technology.
We help you get maximum performance with the best burner technology available.

Our experts are highly trained and have the backing of the Nutec Bickley engineering department.

INSULATION

We are able to optimize insulation in all areas of the kiln/furnace – walls, roof, doors and seals.
We ensure that you can maximize use of heat generated in the equipment with our Jointless™ insulation system and ceramic fiber Macro Modules.

We offer a broad range of high temperature insulating fiber products, and also refractories.
We have a team that is highly trained in the installation of these insulation systems.

NEED HELP ? CONTACT US OR REQUEST A QUOTE

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