Kilns and furnaces rebuilds and modernization

Our kilns and furnaces upgrade and preventive maintenance services will assist you in keeping your industrial kilns and furnaces operating at the same level of performance as when they were originally purchased with a better performance.

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Make bigger savings with our Retrofits service

Sometimes the purchase of a completely new system is not the best option in terms of obtaining the greatest return on investment; instead, repairing the existing system can prove more profitable, depending on the circumstances.

Our expert team offers broad experience in the design and manufacture of kilns and furnaces, and so will help you to evaluate whether an upgrade will be more beneficial than a wholesale change in technology.

We have at our disposal advanced tools and the latest thermal process simulation technology in order to be able to best advise our clients. These tools include:

  • ANSYS Fluent software with which we perform advanced simulations in order to analyze the behavior of heat flows and temperatures within the equipment.
  • Kiln 10 thermodynamic modeling software for the highly accurate setting and determination of periodic kilns and furnaces performance ahead of installation.
  • Using these advanced tools we are able to advise you on the optimum solution – whether that be a service, a major repair or a complete change in technology.
  • Our team brings decades of accumulated experience and our operatives are available to respond and to undertake a brief survey within 24 hours.
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Download our e-book of Projects & retrofits for Combustion, Control & services

We can update your obsolete heating systems to provide “as new or better” performance for modest capital investment

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We are able to optimize processes, undertake predictive maintenance and modernize your systems to help you achieve significant cost savings while operating to the maximum capacity.

COMBUSTION

  • We upgrade combustion systems using highly energy-efficient equipment that complies with the relevant environmental standards.
  • We design and fabricate products for the combustion process using market-leading technology.
  • Our systems allow for continuous process improvement.

  • We offer customized solutions appropriate for the different applications found across all kinds of user industries.

AUTOMATION AND CONTROL

  • We employ only the best available PLCs – such as those supplied by brands like Allen Bradley, Honeywell, Siemens and others.
  • We offer the most advanced automation and control systems.
  • We offer automation and control software technology that can remotely monitor production performance, fuel efficiency, temperature, etc.

CALIBRATION AND ADJUSTMENT

  • We help improve the performance of heat supply systems with our proprietary IMPS™ (integrated multizone pulsing system) technology.
  • We help you get maximum performance with best burners technology available.
  • Our experts are highly trained and have the backing of the Nutec Bickley engineering department.

INSULATION

  • We are able to optimize insulation in all areas of the kiln / furnace – walls, roof, doors and seals.
  • We ensure that you can maximize use of heat generated in the equipment with our Jointless™ insulation system and ceramic fiber Macro Modules.
  • We offer a broad range of high temperature insulating fiber products, and also refractories.
  • We have a team that is highly trained in the installation of these insulation systems.

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