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Kilns for Ceramics and Advanced Materials

Shuttle Kilns

SHUTTLE KILNS

Custom Shuttle Kilns designed for unique applications

Shuttle Kilns

NUTEC Bickley’s Shuttle Kilns are an ideal solution for batch firing in the ceramic industry. Also referred to as batch, periodic or intermittent kilns, they use kiln cars to carry the product in and out of the kiln when the kiln is cool through one or 2 doors.

Once loaded, the Shuttle Kiln is started and it goes up to top temperature and down again following a set cycle automatically. Burners and control zones are located to give uniform firing conditions to all of the product.

At the end of the cycle the doors are opened and the kiln cars are removed. Often another set of kiln cars are loaded ready to put into the kiln and the process is repeated.

NUTEC Bickley designs and fabricates the best Shuttle Kilns in terms of performance and reliability in order to meet your precise needs. Multi-kiln arrangements with automatic car handling systems are also available.

shuttle kilns for sanitaryware
Shuttle Kiln for Continuous Casting refractories
shuttle kilns for sanitaryware first fire
Shuttle Kiln for Sanitaryware - First & Second Fire
shuttle kilns for fused silica
Shuttle Kiln for Fused Silica
shuttle kilns fused silica
Shuttle Kiln for Fused Silica
shuttle kilns sanitaryware for fused silica
Shuttle Kiln for Fused Silica
shuttle kilns sanitaryware fused silica
Shuttle Kiln for Sanitaryware - First & Second Fire
shuttle kilns for sanitaryware second fire
Shuttle Kiln for Sanitaryware - First & Second Fire
shuttle kilns for sanitaryware second fire
Shuttle Kiln for Sanitaryware - First & Second Fire

General Specifications

Dimensions
1m³ to 500m³ (35ft³ to 17,650ft³)
Temperature
Up to 1,800°C (3,270°F)
Insulation
Fiber construction up to 1,600°C (2,900°F), insulating refractories up to 1,800°C (3,270°F)
Power Source
Natural gas, LPG, diesel, kerosene, other liquid fuels. Electric configurations available

Advantages of our Shuttle Kilns

Flexibility: Only fire them when capacity dictates, compared to a continuous kiln.
Versatility: Integrated Multi-Zone Pulsing System (IMPS™) or volume flow control.
Energy Recovery System: Preheated combustion air up to 425°C (800°F) or self-recuperative burners with preheated air up to 700°C (1,290°F).
Scalability: Lower initial capital cost, can be increased step by step.
Small Footprint: Reduced space requirements.
Adaptability: Capable of firing different cycles: i.e. first fire and re-fire in same shuttle kiln.
Ease of Use: Automated transfer cars and loading systems make handling possible.
Productivity: Multiple kilns can be linked together with handling to achieve semi continuous production.
Sustainability: Atmospheric control available.

Why choose Nutec Bickley when buying a Shuttle Kiln

The best temperature uniformity in the market
Power Failure Protection System (PFPS) maintains the kiln alight up to 1 minute in case of a power outage
Energy recovery systems to ensure the lowest fuel consumption
Shuttle kilns can be lined with our long-lasting Jointless® fiber system
All of our projects are customized, based on the customer's needs
We have a broad after-sales service team
Our customers are welcome to our facilities for project follow up
Constant communication with our customers for a smooth project execution
Nutec Bickley's shuttle kiln technology excels over other kiln manufacturers

Technology

SCADA

SCADA

With our SCADA systems, kilns operators are able to have complete control of their firing process, enhancing efficiency and productivity.

Learn more about SCADA

ECOmbustion™

NUTEC Bickley’s proprietary ECOmbustion™ system is an innovative control methodology designed to achieve fuel savings in gas-fired kilns, bringing operating costs down and reducing carbon footprint.

Learn more about ECOmbustion™

Jointless® Insulation

NUTEC Bickley’s patented ceramic fiber Jointless® modules provides for minimal maintenance, enhanced fuel economy and extended service life.

Learn more about Jointless® Insulation
Industries where our shuttle kilns are used
Sanitaryware
Porcelain Insulators
Refractories
Technical Ceramics
Abrasives
Vitrified Clay Pipe
Tableware
Ceramic Cores
Ceramic Colors
Porcelain

Advanced Materials (Rare Earth)

Processes where our shuttle kilns are used

First Fire

Second Fire

Glazing

Biscuit Firing

Glost Firing

Decoration Firing

Third Firing

Oxidation

Calcination

Powder Firing Kilns

Related Services

Spare Parts

NUTEC Bickley provides the best Spare Parts brands for industrial furnaces, kilns and other equipment, with the highest quality components in the combustion and control areas.

Learn more about our Spare Parts catalog
Refacciones

Maintenance Policies

NUTEC Bickley provides Maintenance Policies for industrial furnaces all over the world. Our commitment is to keep your combustion systems in the best possible operating condition with periodic reviews and a process of continuous improvement.

Learn more about our Maintenance Policies

Related Resources

Ceramic Industry

(E-book)
Date Added: 02/14/2023
Download E-Book

Ceramic Industry
Shuttle Kilns

(PDS)
Date Added: 04/27/2023
Download PDS

Ceramic Industry
Shuttle Kilns for Sanitaryware

(PDS)
Date Added: 04/27/2023
Download PDS

Frequently asked questions about our shuttle kilns

What is a shuttle kiln?

NUTEC Bickley’s Shuttle Kilns are an ideal solution for batch firing in the ceramic industry. Also referred to as batch, periodic or intermittent kilns, they use kiln cars to carry the product in and out of the kiln when the kiln is cool through one or 2 doors.

This is Nutec  Bickley

Providing Thermal Equipment Solutions that go beyond expectations

We serve multiple industries through the design, building and installation of combustion systems, thermal insulation and highly specialized industrial furnaces, kilns and ovens. We are focused on understanding our customers’ needs and supplying the best equipment at the most competitive price. 

Read our latest success stories

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In a major, high-value project – the second at this particular plant in Mexico – NUTEC Bickley will supply a 125m-long tunnel kiln to one of the world’s leading advanced ceramics manufacturers.

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Explore NUTEC Bickley's latest innovative project, a highly flexible, energy-efficient shuttle kiln for the European sanitaryware sector.

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Do you want advice to select the ideal furnace or spare part for your project?

We offer specialized technical support and advice to ensure that you choose the solution that best suits your needs. Fill out this form or contact us to talk to us now.

Call us +52 (81) 8151-0800

Send us an email sales@nutec.com

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