Waste-to-energy (WtE) is the process of recovering thermal energy generated during the combustion of waste materials. Our waste recovery plants are designed to handle a wide range of residues and are typically structured around four key stages:
1. Feeding Systems: we offer fully automated and controlled feeding systems, including: Container tippers, Screw conveyors, Sludge pumps, Controlled liquid injection lances.
2. Thermal Destruction combustion is carried out with precise control of oxygen supply and temperature, tailored to the characteristics of each waste stream:
3. Energy Recovery: The thermal energy released during combustion is recovered using: Steam, hot water, or thermal oil boilers; ORC electrical turbines; Gas-to-air heat exchangers.
4. Flue Gas Cleaning: All exhaust gases are treated using physical and chemical purification systems, ensuring full compliance with the latest environmental regulations before release into the atmosphere.
Rotary Kilns (Continuous – KR series)
600 to 4,000 kg/h
Continuous rotary kilns accept solid, pasty, and liquid waste. The rotation of the chamber mixes the waste inside the furnace, ensuring continuous and uniform incineration with even temperature distribution and sufficient residence time for efficient combustion.
The KR series is ideal for treating challenging waste types, such as:
Rotary Kilns (Batch – ROT series)
600 to 4,000 kg/h
The ROT series of batch rotary kilns is designed to handle highly heterogeneous mixtures of waste, including solids, sludges, and liquids. They are ideal for the destruction of difficult-to-treat waste requiring mixing during the combustion process. These kilns require shutdown and ash removal at the end of the operating cycle.
Static Furnaces for Liquids (KL series)
3 to 55 L/min
The KL series of static furnaces is specifically designed for efficient incineration of liquid waste, such as solvents, used oils, liquid sludges and contaminated water.
Static Furnaces for Solids
SJ, KP & KT Series
SJ Series: 5 to 20 kg/h
KP Series: 30 to 50 kg/h
KT Series: 50 to 350 kg/h
We serve multiple industries through the design, building and installation of combustion systems, thermal insulation and highly specialized industrial furnaces, kilns and ovens. We are focused on understanding our customers’ needs and supplying the best equipment at the most competitive price.
In a major, high-value project – the second at this particular plant in Mexico – NUTEC Bickley will supply a 125m-long tunnel kiln to one of the world’s leading advanced ceramics manufacturers.
Explore NUTEC Bickley's latest innovative project, a highly flexible, energy-efficient shuttle kiln for the European sanitaryware sector.
NUTEC Bickley is in the process of transporting all modules of a 50m-long electric tunnel kiln to the advanced manufacturing facility operated by one of North America’s leading producers of ultra-high-purity alumina and associated products.
We offer specialized technical support and advice to ensure that you choose the solution that best suits your needs. Fill out this form or contact us to talk to us now.
