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FABRICATION AND INSTALLATION SERVICES
Nutec Bickley provides sub-contract work for companies looking for manufacturing or installing Heat Treating related equipment in Mexico and USA.
Contact usFabrication & Installation Services is one of the business units of Nutec Bickley, a group with a presence in more than 50 countries. FIS was established at the Monterrey headquarters in 2014. It has grown rapidly and already accounts for nearly 20% of Nutec Bickley sales revenue.
Fabrication & installation
- Continuous Galvanized Furnace lines fabrications
- Pyrolysis furnaces fabrication and installation
- Aluminum melting/holder furnaces >30 metric tons up to 100 tons fabrication and installation
- Roller hearth furnaces with inert or special atmospheres fabrication and installation
installation
- Iron casting molding lines electromechanical installation
- Core shooting system electromechanica installation
- Pyrolysis furnaces fabrication and installation
Preassembly and testing
At the state-of-the-art fabrication facility in Monterrey, Nutec Bickley preassembles its furnaces and kilns, either completely (intermittent/batch) or in modules (tunnel).
This policy has many benefits, not least that down the line – during the installation and commissioning phases – everything is smoother, quicker and more effective, leading to proven benefits for all our customers.
Stay close to your project
During the manufacturing process we maintain an open dialogue with all customers, sharing test information, and we encourage representatives to visit our Monterrey site to follow the progress of their project.
They can see our highly experienced operatives, modern fabrication facilities, quality assurance procedures, and also how we optimize all system components before shipping.
We provide sub-contract work for companies looking for manufacturing of installing Heat Treating related equipment.
Download this brochure of our capabilities and recent site works
DownloadManufacturing Case Histories
End user:
Nucor-JFE Steel México, Guanajuato, México Purchaser – SMS USA LCC
Design – Drever International (SMS Group)
Project Overview: Year 2017-2018. Fabrication of 25 modular sections of a continuous galvanizing furnace line. Preheating and Radiant Tubes Heating Sections. The project scope included all steel works, supply and install of insulation material, including inner sheets and mechanical assembly of radiant tubes and all casing accessories.
- Greenfield project.
- Supply of NUTEC insulation materials products.
- Steel casing: weight around 186 metric tons – including ASTM A36 and high temperature resistance stainless steel components.
- Manpower deployed: approximately 60,000 man hours. Around 30,000 for insulation and assembly work.
End user:
Steel Dynamics Inc. (former ServerCorr plant) Columbus, Mississippi, USA
Design – Drever International (SMS Group)
Purchaser – Drever International
Project Overview: Year 2009-2010. Fabrication of 36 modular sections of a continuous galvanizing furnace line. The project scope included all steel works, supply and install of insulation material and mechanical assembly of radiant tubes, all combustion pipework relating to the air, gas and protective atmosphere piping system, as well as electrical workshop prewiring of furnace sections.
- Refractory installation, including brick floors and castable refractory sections.
- Steel casing weight: around 210 metric tons – including ASTM A36 and high temperature resistance stainless steel components.
- Manpower deployed for insulation, mechanical assembly and pipeworks: approximately 40,000 man hours for insulation, assembly and pipe works.
End user:
Prime Wheel Corp, Tijuana facility, Mexico / Major OEM wheel manufacturer
Design – Seco Warwick Corp
Project Overview:
Contract for the complete manufacture and on-site installation of two continuous heat-treat solution lines for aluminum wheels to be installed at Tijuana BC, México. These new lines will complete four lines for this customer for whom Nutec Bickley’s Fabrication & Installations Division has become a long-term partner for more than six years – fabricating and installing their capital equipment projects. Each heat treatment line includes solution heat-treat furnace, water quenching system, aging oven, cooling hoods and conveyor handling system.
Greenfield project – new plant.
- Total length of line per HT line: 80 meters (260 feet).
- Steel casing weight per HT line: 133 metric tons – including ASTM A36 and AISI 304 steel material.
- Manpower deployed for fabrication of the two lines: approximately 70,000 man hours.
- Manpower deployed for site installation for the two lines: approximately 15,000 man hours.
Our Capabilities
To date, these highly successful projects have been characterized by meeting the needs of European and American industrial design groups and OEMs where high-labor demand is expected. All manufacturing services take place in Nutec Bickley’s 8,000m2 state-of-the-art fabrication facilities in Mexico, for major installation projects in Mexico itself and across North America. The company is planning to expand its steel fabrication capacity from 720MT to 2,500MT per annum.
We can offer you support in the following areas
8,000 m2 fabrication facility (86,000 ft2)
3 Assembly/ fabrication bays (1 dedicated to steel fab)
New 1x20T (MetricTons) and 2x10T overhead cranes
2x 10T overhead cranes
2x 5 Tons overhead cranes
Our Team
Electromechanical Installation Crew
Many Foreign Original Equipment Manufactures (OEM) and Industrial Companies rely on Nutec Bickley manufacturing reputation and experience, to fabricate and install their industrial equipment.
Main Market:
- Capital Investment projects with high labor demand (fabrication or installation)
- Projects within México and USA
Principal Customers:
European OEMSManufacturing of equipment/parts in México with final destination USA
American OEMSManufacturing and Installation for equipment to be delivered within México
European OEMSInstallation of industrial equipment in USA.
We can offer you support in the following areas
Steel fabrication & metal carpentry
Mechanical and heating equipment pre-assembly
Lining insulation
Shop pre-assembly
On site Turn-Key installation
NEED HELP ? CONTACT US OR REQUEST A QUOTE
Describe your project to help you better or send an email Fab-Install@nutec.com and we’ll contact you shortly
